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Advantage Over Your Competition: Private Labeling

Who needs another magnet or sticker to advertise your business when you can private label your quality pump system from JMI Pump Systems.

JMI gives you something other pump suppliers don’t provide – a higher value with a private label on a high quality product. If you want your customers to return to you because they like your service, then make it easier for them to contact you with a private label.

If you are not familiar, private label means the label on the pump cord and/or check valve will change to have your contact information on it. We can easily do that because we have our own printing equipment as well as the labor to do it quickly and efficiently. There is a small one-time set up charge and a minimal product up charge. As you well know, your return on investment on this type of marketing is well worth it for the value of repeat business and service calls from your customers.

For example, if someone has a sump pump failure, the first thing they are likely to do is disconnect the pump. But while they have the plug in their hand, they have a label on it – yours – and that is who they are going to call.

We also have recently added private label to our PVC basin covers to further differentiate your business. We manufacture the covers onsite and to your specifications, often in less than two hours. Plus, our CNC machine can etch your logo on the cover. It’s permanent and extremely difficult for someone to tarnish your exclusive marketing tool.

Your takeaway with private labeling is protecting your brand with a personalized product label that reminds your customers they can depend on you for service and products. It’s not only to your advantage to utilize JMI private labeling, but also an advantage to the end user who has that contact information in front of them.

For more information on private labeling or for any of your pump and pump accessory needs, call 262-253-1353 or email sales@jmipumps.com.

Power Posts & Plugger Boxes for Septic Systems

Power posts and plugger boxes provide convenience to connect all wiring required for a typical pumping station installation. JMI Pump Systems offers products from Alderon Industries and SJE Rhombus, which provide ease of installation and many safeguards.

Alderon’s Mini Power Post™ and Power Post™ monitoring system pump connection centers are used to make a professional and safe connection for power and float switch wiring to an on-site septic system.

Each Power Post™ model comes with a 42.5-inch post to install in the ground with the vented post cap, cable grips, and junction box all pre-installed to the post, which eliminates a 4" x 4" wood post and the exposed wires for a safe, clean, and quick installation.

Available in 120VAC or 240VAC models. The Power Post™ monitoring system has an integrated outdoor alarm equipped with LED indicators (various colors), buzzer, and test/silence pushbutton. The top of the enclosure changes color along with system function displayed text on the OLED screen for easy troubleshooting information. Menu keys are provided to program settings and view data such as…

  • pump cycle counts
  • pump amps
  • elapsed time
  • total gallons pumped
  • alarm conditions

The system includes terminals to connect a high level alarm float switch and filter switch. The auxiliary alarms are used for monitoring high liquid level and service of the effluent filter. These systems can be used for a wide variety of applications, including but not limited to…

  • septic tanks
  • holding tanks
  • pump chambers
  • water tanks

SJE Rhombus PS Patrol Outdoor Pedestal High Water Alarm System features a built-in high water alarm and provides a convenient location to connect all wiring required for a pumping station installation. The receptacle accepts a 120 VAC pump and piggy-back style pump switch. The angled design of the clear enclosure includes a removable cover for easy access for field wiring. All internal components are sealed within the cover for protection from the elements. The red LED illuminates the cover in an alarm condition for easy 360° visual identification. The design of the controller accepts a 5-inch square plastic post or 4-inch pipe/conduit for mounting.

It also has an automatic alarm reset, green power on indicator, and a flush mount horn silence/alarm test switch. The electrical potting cavity provides an easy, reliable method to seal power cables and a cord seal is included for sealing switch and pump cables. The large incoming power terminal block allows for easy wiring. Auxiliary contacts are included for easy attachment of remote devices. Options include a 32” mounting post, variable switch cord lengths, riser assembly adapter, DUO alarm, and elapsed time meter. The unit is CSA Certified and backed by an industry-leading five-year limited warranty.

The JB Plugger System is an easy to install junction box that provides convenient wiring connection for use with one single phase pump in effluent and sewage chambers. This junction box provides a convenient location to connect all wiring required for a typical pumping station installation. The junction box receptacle accepts 120 VAC or 230 VAC piggy-back plug and a pump plug. The JB Plugger also features an easy-to-use terminal strip which can be used for connecting an alarm system in the junction box. The JB Plugger package ensures a liquid-tight seal and strain relief for the cable entering the junction box from the pumping station.

For any of your pump needs from complete systems to accessories to expert advice, visit https://jmipumps.com/, or contact us at 262-253-1353 or sales@jmipumps.com.

Combination Pump and Backup Systems Offer Convenience, Consistent Quality, and Cost Efficiency

Packaged, preassembled, or combination sump pump and backup systems are cost-efficient plus offer convenience through ease of installation and the consistent quality needed to be prepared in the event of a system failure.

A packaged system (primary pump, backup pump, controller, valves, sensors, inverters, etc.) provides everything needed for the application. It’s a streamlined solution ensuring that all components work smoothly together and eliminates extra trips to the shop or supply house. Plus, all components from a single source simplifies communication when there are questions or issues.

Offering combination primary and backup sump pump systems from top industry manufacturers, JMI can match your specified primary pump in your desired configuration with the back-up system that best matches the installation parameters.

One of the highest performance systems we offer is the Metropolitan Industries Dual Pump, AC & Battery Backup System (Model PION-35ACi Deluxe and Model PION-55ACi Deluxe).

The 35ACi package includes…

  •       (2) 1/3 HP, EnergyPro pumps
  •       Ion Genesis controller and alarm system
  •       Ion digital level control switches
  •       Ion 35ACI AC/DC inverter
  •       AGM maintenance free battery

The 55ACi package includes…

  •       (2) heavy duty ½ HP, EnergyPro pumps
  •       (1) Ion Genesis controller and alarm system
  •       (2) Ion digital level control switches
  •       (1) Ion 55ACI AC/DC inverter
  •       (2) AGM maintenance free batteries

Attributes of the systems include…

  •       Fully automatic auxiliary power source.
  •       The systems run on AC or DC power.
  •       Runs the same 1/3 HP (35ACi) or 1/2 HP (55ACi) pump with power on or off.
  •       Ion Genesis controller monitors all pump activity; alternates each pump and alarm.
  •       Full digital display on inverter and controller.
  •       Digital level sensors have no moving parts.
  •       Options include the cellular/Wi-Fi capable Ion-Connect controller in place of the standard Ion Genesis controller.

Top Selling JMI Back Up System

The JMI pre-assembled options combine your preferred primary pump with our leading back-up system - Alpha. It includes the 12V DC submersible pump, switch, battery charger, and battery box and pumps up to 40 GPM @10 ft.

The advanced controller within the package automatically tests the system once a week, has a built-in high-water alarm, and will sound an alarm whenever a problem is detected. Premounted sensors give you consistent water level settings. Solid state, with no moving parts to fail, the top sensor will operate the pump and sound the alarm simultaneously. Sensors mount directly to the discharge pipe and are rated for 5 million cycles.

An optional but valuable component is the Flood ProText Wi-Fi Module, which allows the unit to send an emergency text to more than one contact whenever there is any reason alarm. It is important to note that a notification will be received not only when the backup is pumping, but also when the battery starts to get low, and when it detects other issues.

In addition, JMI can private label the package to help promote your business and brand.  And by the way – more important than everything above – you are providing peace of mind!

     

These products are just a couple of our offerings. JMI Pump Systems has the pump products and accessories for any pumping situation, from the simple to the complex. Let us help you find the perfect solution to your pumping needs. For “No Problem Service,” contact Your Partners in Pumping at 262-253-1353 or sales@jmipumps.com.

JMI Pump Systems Establishes a Service Group for Contractor 24/7 Assistance

JMI Services LLC, a division of JMI Pump Systems, offers 24/7 support and service to contractors - whether in an emergency, onsite training, or installation help when the contractor’s own installers are not available.

“We’ve always been known for our product knowledge, pump system design assistance, and help with installations and troubleshooting,” said Mike Blum, owner of JMI Pump Systems. “This service group is taking it to the next level. Our skilled field service technicians are available 24/7 to call for troubleshooting help, and onsite assistance any day of the week.”

Calls for service that come in after regular business hours are mostly fielded by Mike himself, who then gets his service team fully involved when required and/or requested. “We can offer remote troubleshooting to help you rule out many of the more common pump problems. If we can’t help you fix it over the phone, we will promptly get you in touch with one of our technical team members, and if required, dispatch our service team with a fully stocked truck for pump system diagnostic and repair.”

The service truck is equipped with pumps (sump, effluent, sewage, grinders, etc.) valves, pipe, fittings, controls, and testing/diagnostic equipment. Also on board is a pressure washer for cleaning pits, pumps, and switches; and a tripod when needed to assist in a larger pump removal/install. “We can provide assistance in servicing everything from simple sump pump and battery backup installations through small lift stations,” he said.

Mike provided an example of this value-added service in new grinder applications. “We’ll deliver a basin and temporary cover to the contractor who will install at rough-in. When the contractor is ready for the pump, permanent cover, panel, and assorted components (“the guts”), we’ll cover that part of the installation. The electrician and plumber complete it by making the final connections and testing the system. It’s critical to note this teamwork provides the highest quality installation and provides labor savings to our ‘Partners in Pumping’” he said.

“Through JMI Services LLC, we are providing value-added service to our plumbing and mechanical contractor customers, which further differentiates us from the pump in a box supply house or big box store. We want the plumbers to know we are of service to them and will help them with any pump system – even if it was purchased from someone other than its parent company - JMI Pump Systems.”

He emphasized that JMI Service’s customer is the contractor and not the end user. “We are onsite on behalf of our customer – the professional contractor. We do not solicit business directly to end users. We bill the contractor; the contractor bills their customer. Again - we are there on behalf of the contractor; not there to compete with them.”

Mike notes most service calls are scheduled to take place during the work week (M-F, 7 a.m. -4 p.m.), but after hours and weekend assistance is available in an emergency. “If our customer needs us – No Problem!” he said.

For more information on JMI Services LLC, contact Mike Blum at 262-253-1353 or mike@jmipumps.com.

Solve Clogging with High-Performance Chopper Pump

Chopper pumps are designed to chop and macerate solids in wastewater applications including mop heads, pantyhose, wood, bottles, metal cans, and other solids larger than three inches.

Our best selling chopper pump is the Deming Demersible from Crane Pumps and Systems, which provides superior solid size reduction, high reliability, ease of servicing, and low life cycle costs.

The open center cutter design and hydraulics prevent solid build up around the pump and in the volute and impeller passageways, allowing the chopped solids to pass without any clogging.

The slicing blade and striker plate made from heat treated 440C stainless steel maintain their sharpness over and retain excellent solid size reduction capability. Plus, the blades last for a minimum of seven to eight years, minimizing the need for replacement. All wear items, including striker plate, slicing blade, bearings, and mechanical seals can be replaced in less than 30 minutes, saving you and your customer time and money. Its Plug-n-Play quick disconnect cord and large lifting ball make it easy to remove and service the pump from the pit.

An element that makes this product unique is its envie3 motor, with the platform's ability to continuously run in air meaning that its minimum required submergence is significantly lower than the competitions. This allows you to set floats lower, resulting in more regular turnover of the lift station, less FOG buildup, and less chance for the station going septic.

The envie3 high efficiency air-filled motor comes without application limitations. Its patent pending, closed loop glycol cooling system keeps motors stress-free, even in the most demanding applications, including shallow wells, high water tables, and rocky terrain. To maximize flexibility, the envie3’s air-filled motor option is available in both vertical and horizontal configurations. This premium efficient IE3 motor delivers significant energy savings and is easy to service.

SITHE chopper pumps are available in standard and explosion proof models in 3-, 4-, 6-, 8- and 10-inch discharge sizes ranging from 3 to 150 hp with flows up to 5,000 gpm.

The SITHE is ideal for demanding applications including trailer parks, hospitals, prisons, retirement communities, daycare centers, truck stops, mixed-use buildings, and RV parks.

No matter your pumping applications or needs, you can depend on our expert staff to help choose the right solution for you. For more information, contact Your Partners in Pumping at 262-253-1353 or sales@jmipumps.com.

SpecPAK Pressure Boosting System Simplifies Multi-Pump Specification & Installation

In this month’s blog, we are featuring the Franklin Electric Inline 1100 SpecPAK Pressure Boosting System to provide a simplified way to select a packaged system for boosting water pressure in applications requiring more than one pump.

The system connects easily to any commercial, industrial, or multi-residential plumbing configuration. Instead of choosing individual components within the system, contractors simply determine how much water flow is required to be boosted to the desired constant pressure output. As water volume needs increase, the system instantly accelerates the motor to the proper speed to ensure the water pressure stays constant throughout the application.

This all-in-one constant water pressure system contains the pump, motor, and drive in a compact package for easy and versatile system integration. Powered by water-cooled motors, it delivers quieter operation than traditional air-cooled motors. Power required is a 230-volt single phase transitioning to three-phase through the integrated VFD.

All Inline 1100 SpecPAKs can be mounted in any configuration, providing a zero footprint. Only 14.5 inches deep, the smaller footprint accommodates virtually all mechanical room sizes and fits through standard doorways for worry-free specifications.

Features also include all-stainless components for corrosion resistance and uncompromised water quality, plus electrical design with multiple fuses to prevent surge damage. Simplex systems are also available.

Due to its modular design, the Inline 1100 SpecPAK makes it easy to expand the quantity of pumps after the initial installation should a building expansion or any other increase in water demand arise.

For more information about the Inline 1100 SpecPAK or any other booster pump product, JMI’s professional staff is happy to help. For “No Problem” service, contact “Your Partners in Pumping” at 262-253-1353 or sales@jmipumps.com.

What Is Pump Cavitation

Cavitation occurs when the liquid in a pump turns to a vapor at low pressure. There are 2 kinds of cavitation – suction and discharge.

Suction cavitation occurs when there is not enough flow to the pump resulting in bubbles (cavities) at the eye of the impeller. When the bubbles pass from the middle of the impeller to the outer edges, the change in pressure inside the pumps causes the bubbles to collapse or implode with great force.

Discharge cavitation occurs when the discharge pressure is extremely high, resulting for some fluid to circulate inside the pump instead of discharging. Fluid trapped between the impeller and housing at high velocity causes a drop in pressure and the formation of bubbles and their eventual implosion.

A telltale sign of cavitation is excessive noise and vibration. Vibration causes problems for many pump components, including the shaft, bearings, and seals. Left unchecked, cavitation will eventually erode components beyond repair and lead to pump failure.

Causes of Cavitation

Suction and discharge cavitation share possible causes: clogged filters, pipe blockage, poor design, or the incorrect pump for the application.

The pump curve is also crucial – If the pump is running too far right on the curve, it can cause suction cavitation. If it is running too far left on the curve, it can cause discharge cavitation.

Poor suction conditions can also occur when a pump is selected, e.g., for high efficiency, but does not meet Net Positive Suction Head Required (NPSHr) –the absolute pressure that must be present in a liquid for a pump to avoid cavitation while pumping.

The second part to this is the NPSHr must be compatible with the NPSHa – the NPSH made available by the system in which the pump is installed. A pump that requires more NPSH than the system makes available will not operated as designed and internal damage can be expected in a brief amount of time. A rule of thumb is to require a 10% margin or 5 feet of difference between the NPSHa and NPSHr, whichever is greater.

How can cavitation be prevented?

The best way is to have a good system design, which include appropriate NPSH margins, correct piping, and selecting the right pump for the application. When determining the pump to use for your situation, the experts at JMI are happy to assist and provide a customized solution. Contact us at 262-253-1353 or sales@jmipumps.com.

Thermal Motor Protection

Most quality sump, effluent, and sewage pumps are equipped with thermal overload protection. When excessive heat is detected, the motor shuts down automatically and restarts one the motor cools. Overloads are already built into smaller motors, while larger motors have electronic overloads in the control panel that usually protect from phase loss as well.

Some common causes of overheating or overloading include:

  • Voltage unbalance
  • Jammed or locked impeller
  • Improper float switch setting
  • Continuous operation of the pump
  • Running dry (most submersible pumps)
  • Faulty windings

In a single-phase pump, the winding overload protector operates on the combined effect of temperature and current. This means the overload protector will trip out and shut the motor down if the windings become too hot or the load current passing through them becomes too high. It will then automatically reset and restart the pump after the motor cools to a safe temperature.

However, repeated motor overheating and shutdowns require a deep dive into the problem. Things to check are…

  • the resistance of the motor windings.
  • blockage of the impellers, which will need to be cleared if obstructed.
  • the bearings, which will need to be replaced if not in good working order.
  • if the pump is wired to the correct voltage.

If something is not done to remedy the overload situation, the overload will continue to trip and reset itself until the motor is destroyed.

If you need assistance to troubleshoot the cause of overheating, we can help you with our “No Problem” Service. Contact “Your Partners in Pumping” at 262-253-1353 or sales@jmipumps.com.

New Submersible Sewage Pump Available from JMI

JMI Pump Systems recently introduced a new Submersible Sewage Pump, Model PVL-9S-JMI. We’ve improved the design of our longest-standing sewage pump, as the new unit can be used in more applications, with its increased shut-off head and GPM.

Product features are as follows:

  • Rated for continuous duty use in sewage and water transfer applications
  • Energy-efficient low amp draw motor with thermal overload protection
  • Heavy-duty epoxy-coated all cast iron pump
  • 2” solids handling/NPT discharge
  • Cast iron Vortex impeller
  • 20’ power cord
  • Upper and lower ball bearings
  • Carbon ceramic shaft seal
  • CSA Certified
  • 3-year warranty

A JMI Submersible Sewage Pump ran for more than 250,000 cycles in the onsite JMI Proving Grounds. The 9S-JMI and switch still met performance specifications upon test completion.

For more information on the new JMI Sewage Pump, Your Partners in Pumping at JMI Pump Systems are ready to help. Contact us at 262-253-1353 or sales@jmipumps.com.

Assortment of Control Panels Available from JMI

Known for offering a wide variety of pumps and pump system accessories, JMI Pump Systems expansive inventory allows us to quickly meet the needs of our customers. One such product is control panels, which are designed to operate and monitor pumps and pump systems, managing single-phase or three-phase pumps as well as simplex or duplex pump systems in all water and sewage installations. The following are examples of control panels available from “Your Partners in Pumping.”

Alderon Check It™

Available in Single-Phase Simplex and Duplex and Three-Phase Simplex and Duplex models, the Alderon products are designed for demand dose sewage applications.

The control panels include three 20’ normally open control switches with stainless steel pipe clamps. As the liquid level rises, activating the pump start or lead switch, the pump will start and continue to run until the pump stop switch is deactivated to complete the pump cycle.

During an alarm condition, the beacon will illuminate, the buzzer will annunciate, and auxiliary contacts will activate. If the alarm silence switch is toggled upward during an alarm condition, it will silence the buzzer while the alarm beacon remains illuminated. The alarm condition will reset when the high-level alarm switch deactivates, and the system will auto reset for the next alarm cycle. Auxiliary contacts are used to connect to a building automation system (BAS) or SCADA system and phone dialers for remote notification of alarm conditions.

Both the control and alarm circuits are fused to protect system wiring. With separate incoming pump and control/alarm power, the circuit board remains powered during a pump failure event causing the pump circuit to trip.

The units have Specified FLA Ranges, with a Type 1 (indoor) or Type 4X (outdoor) enclosure, with the single-phase units featuring 120VAC and 120/230VAC and the three-phase models having 208/230/460VAC.

The simplex models include control switches for pump stop, pump start, and high liquid level alarm. The circuit board includes LED indicators for control and alarm power, pump run, pump stop, pump start, and high-level alarm with a hand-off-auto (HOA) switch. This allows the user to check pump operation and see the float status with LED indicators. Terminals are included for control/alarm power, stop, start, alarm, system wiring, and auxiliary contacts.

The duplex models feature the included control switches for pump stop, pump lead, pump lag, and high liquid level alarm. If the lag/high level alarm switch is activated, the second pump will start, an alarm condition occurs, and the pump(s) will continue to run until the pump stop switch is deactivated.

The circuit board includes LED indicators for control and alarm power, pump 1 run, pump 2 run, pump stop, pump lead, pump lag, and high-level alarm with a hand-off-auto (HOA) switch for each pump. Terminals are included for control/alarm power, stop, lead, lag, alarm, system wiring, and auxiliary contacts (lag/alarm jumper wire; factory installed). These units allow the user to check pump operation and see the float status with LED indicators.

Ion Genesis Smart Controller and Sensors

A first-of-a-kind digital pump controller, the Ion Genesis is designed to operate one or two pumps, alternating or simultaneously, with combined amp draws of 12 amps. The Ion digital level sensors are used in place of standard float switches and allow for an adjustable on level from 2.5” to 72” in 0.5” increments. It incorporates smart sensing technology that utilizes critical system information such as pump amp draw, how long the pump operates, water level, and other features.

You can collect and analyze system data never before possible with the level sensor controllers. Any change or variation in system performance will sound an alarm or alert of possible equipment failure before flooding occurs. This new technology allows for adjusting the system turn on level without removing the system cover.

NEX Series® Pump Control Panels

The simplex (8 x 6 x 4″) and duplex (10 x 8 x 4”) pump control panels feature compact designs that are ideal for residential applications. The innovative internal design of components and integral mounting tabs make installation quick and simple. Plus, the universal pump voltage and control/alarm power allows the pump control panels to handle three voltages (120/208/240V).

The simplex panel is designed to control one single phase pump in water and wastewater applications, while the duplex control panel is designed to alternately control two single phase pumps in water and sewage installations, with the alternating action equalizing pump wear. Two control switches activate a power relay to turn the pump on and off. If an alarm condition occurs, an additional alarm switch activates the audible/visual alarm system. In addition to the alternating pump control, these systems provide override control should pump fail.

SJE-Rhombus Model 122 - Redesigned Single Phase Duplex Control Panel

This newly redesigned model controls two 120/208/240V single phase pumps in water and sewage installations. This panel includes an innovation duplex controller for pump control, alternation, and alarm; including float status LEDs, a control/alarm power on/off switch with LED indicator, pump run LEDs, HOA switches, a pump lead lag selector switch, auxiliary contacts, and more. In addition, there are four user selectable field programmable operations: alarm steady state or flashing; alarm auto reset; pump failure notification; and optional seal failure alarm beacon notification or beacon plus horn activation.

Available in the new NEMA 4X enclosure designed for easy installation and provides additional protection from elements. Note: Options may increase enclosure size and/or change enclosure features/component layout.

SJE Rhombus Single Phase, Simplex Grinder Pump Control Panel (Capacitor Start/Run)

The Model SGS (sewage grinder system) control panel provides a reliable means of controlling one 120/208/240V single phase pump. This panel, designed for water and sewage applications, controls pumps of 2 HP or less requiring external capacitor start and run components.

In addition, the Model SGS Build-A-Panel™ control panel provides greater flexibility by ordering through options, allowing customization of a standard panel to meet specific needs.

SJE-Rhombus Ultra Nator™ For Duplex, Plug-In-Play Sump Pump Applications

This system, designed to control two single-phase, 120V pumps, is as large as 1 hp and up to 15-amps. Featuring two receptacles to accept two 120V pump plugs for easy pump connection, no wiring is required – it is Plug-In-Play. In normal operation, the pumps will alternate based on the pump switch level. If an alarm condition occurs, the alarm indicator and horn will turn on. The pump in use will turn off and the other pump will turn on. Pumping will continue until the pump switch deactivates. This alternating action equalizes pump wear and increases the life of pumps, as well as serves as a “stand by” pump, always ready in case of pump failure (which we hope is from old age).

Three Phase, Duplex Alternating Pump Control

The Model 322 control panel is designed to control two 208/240/480VAC three phase pumps in industrial and commercial water and sewage systems. The controller is provided with a pump selector switch that can be set to alternate the pumps to equalize wear or to call either pump to activate first with the other pump to activate in lag condition. If an alarm occurs, the alarm activates the audible-visual system. The alarm conditions include high water, float out-of-sequence, pump fail-to-run, and seal failure. Common applications include lift stations, pump chambers, and irrigation systems.

As with all our pumps and pump system equipment, JMI Pump Systems’ professional staff can help you determine the correct control panel for your application. For “No Problem” service, contact Your Partners in Pumping at 262-253-1353 or sales@jmipumps.com.